Pancake Jacks Threaded Ram Manufacturers in UAE

Buy Pancake Jacks with Threaded Ram in UAE – Ultra Low Height Lifting Solutions

Sometimes there’s barely a gap to work with, but the load still needs lifting. That’s where pancake jacks with threaded ram come in. These flat little powerhouses are built for super tight spots and come with a lock nut that holds the load without keeping pressure on the pump.

It’s a huge plus for long lifts or tricky setups. Many people across the UAE count on them for bridge repairs, plant maintenance, and tough industrial jobs. If someone’s after a flat hydraulic jack UAE crews actually use on the ground, this one’s worth a look.

What Are Pancake Jacks with Threaded Ram?

A threaded ram pancake jack UAE buyers rely on is a space-saving hydraulic jack that’s built to handle big loads with minimal height clearance. These jacks are often found where standard hydraulic cylinders just won’t fit. Here's what sets them apart:

1. Ultra Low Profile Design

These jacks have a flat and disc-like body. Hence, the name “pancake.” Their compact height makes them ideal for lifting from areas where even basic jacks are too tall. Industrial repair teams use them in cramped zones like power plants or inside tank shells.

2. Threaded Ram for Mechanical Locking

Unlike standard jacks, these come with a threaded ram that acts like a safety nut. Once the load is lifted, the ram can be locked in place manually, holding the weight mechanically even if hydraulic pressure is lost. Something vital during prolonged lifts or vibration-heavy jobs.

3. Spring Return for Fast Retraction

Most models are spring return flat jacks, which retract on their own once pressure is released. This saves time on-site, especially during sequential or repetitive lifts.

4. Built for Tough Environments

Designed to take on rough ground, humidity, and heat, these compact hydraulic jacks are often coated or plated to resist corrosion. It is important for long-term use in UAE’s desert and coastal job sites.

They’re small, sturdy, and packed with features most people miss at first glance. Ideal for teams who need solid lifting without the bulky setup.

Technical Specifications of Pancake Jacks – Threaded Ram

Buyers looking for low-profile lifting solutions often overlook the tiny differences in specs that affect how well a jack will work in the field. Understanding the actual pancake jack specs UAE buyers rely on can help make smarter choices. It is especially for tight clearances, static holding, or unusual load distribution setups.

1. Load Capacity (Tons)

Pancake jacks with threaded rams are available in various load ratings; from 10 tons up to 200 tons or more. These capacities aren’t just about lifting power. Engineers often choose based on how evenly the load will sit across multiple jacks, especially when synchronizing lifts in refinery floors or tunnel support systems.

2. Stroke (mm)

Most pancake jacks offer a short stroke, usually ranging between 6 mm and 50 mm. That may seem minimal, but it’s enough to raise and align machinery or structural blocks where even millimeters matter. Shorter strokes also bring better control during gradual lifts.

3. Collapsed Height

With a body height as low as 38 mm, these jacks are built to fit underneath plates, beams, or machinery bases where normal lifting tools won’t go. The low collapsed height is one of their biggest advantages in basement-level or under-deck access points.

4. Extended Height

When fully extended, the difference between collapsed and extended heights gives a lift range that suits leveling jobs or frame lifts. It’s not just about how far it can reach—but how well it holds the load in that extended position, especially when paired with the lock nut.

5. Threaded Lock Nut Specs

The threaded collar is typically machined to match the jack’s load rating and body dimensions. Once lifted, the nut can be rotated to carry the weight mechanically; it adds safety during longer support tasks or multi-jack operations. Most brands include locking grooves or anti-slip finishes to improve grip and stability.

Capacity 50 - 1200 ton / Stroke 45 - 50 mm / Max. Working Pressure 700 bar

Capacity (ton)	Capacity (kN)	Stroke (mm)	Model	Effective area (cm2)	Oil cap. (cc)	Closed height (mm)	Wt. (Approx.) (kg)
50	550	50	OLTVL 50-50	78.5	393	125	14.2
100	1077	50	OLTVL 100-50	153.9	770	140	25.4
150	1589	45	OLTVL 150-45	227	1022	150	44
200	2199	45	OLTVL 200-45	314.2	1414	155	57
250	2661	45	OLTVL 250-45	380.1	1710	160	77
300	3167	45	OLTVL 300-45	452.4	2036	170	98
400	4008	45	OLTVL 400-45	572.6	2577	180	128
500	4948	45	OLTVL 500-45	706.9	3181	195	186
800	7939	45	OLTVL 800-45	1134.1	5104	245	369
1000	9930	45	OLTVL 1000-45	1418.6	6384	260	475
1200	12405	45	OLTVL 1200-45	1772.1	7974	280	590

Key Features of Threaded Ram Pancake Jacks

Compact in shape but full of power, threaded ram jacks are more than just low-height lifters. Built for tricky spaces and loaded tasks, these jacks carry design elements that often go unnoticed. Here’s what sets them apart for buyers in the UAE and beyond:

1. Lock Nut Safety with Threaded Ram

The standout feature of a threaded ram jack is its built-in lock nut system. Once a load is lifted, the threaded collar can be manually rotated to hold the ram in position. Even if hydraulic pressure drops, the jack won’t collapse. This mechanical hold adds a layer of safety, which is a must during prolonged or multi-point lifts in oil terminals, offshore rigs, or heavy equipment alignments.

2. Spring Return System

Time matters in fieldwork. That’s why most models come with a spring return mechanism. Once pressure is released, the jack retracts without manual effort or external tension. For teams running tight shifts—like in steel yards or shutdown sites—this auto-retraction cuts down operation time and reduces fatigue.

3. Rugged Design for Harsh Sites

In UAE conditions, with dust, salt, and blistering heat, design quality makes a big difference. These jacks are often built with treated steel or alloy bodies and feature corrosion-resistant surfaces. The internals are usually protected by heavy-duty seals that help avoid premature wear. It is a feature not always mentioned in spec sheets.

4. Compact Footprint

Despite their short frame, these pancake jack features UAE engineers prefer include high-tonnage lifting. It is often starting from 10 tons and going past 150 tons. The flat design helps slip them under skid bases, turbines, or prefab concrete.

Applications of Pancake Jacks in UAE Industries

In a country where infrastructure never stops growing, pancake jack applications UAE engineers rely on go way beyond routine lifts. These compact jacks quietly support massive tasks across job sites, refineries, and ports. It is especially where headroom is tight but the pressure to get it right is high.

1. Maintenance Lifts in Manufacturing Plants

In many UAE factories, pancake jacks are used during planned equipment shutdowns. Because they sit so close to the ground, they slide easily under base frames of compressors, gearboxes, and molding machines. Many technicians use them to realign components or replace worn-out pads.

2. Construction Jacking

Pancake jacks are a go-to during bridge segment placement or formwork alignment. In fast-paced city builds across Abu Dhabi and Sharjah, contractors often use them below steel base plates or under concrete supports. Their small height means heavy slabs can be shifted slightly without needing crane access.

3. Tank Lifting and Settlement Corrections

In sectors like water treatment or oil storage, large industrial tanks may require realignment over time. Pancake jacks are positioned under multiple anchor points to nudge these tanks back into level. Their hydraulic jack uses in this area help avoid dismantling or draining heavy containers.

4. Offshore and Marine Work

On oil platforms and dry docks, pancake jacks are valued for their low profile and rugged shell. They’re often used to adjust skid beams, lift pipe modules, or correct alignment during rig maintenance. Thanks to their short stroke and threaded lock nut, they stay stable in swaying conditions.

Why Choose Orione Hydropower for Pancake Jacks in UAE?

When engineers and contractors want tools that actually deliver under pressure, they look for more than just product brochures. Orione Hydropower, a trusted hydraulic jack supplier UAE, stands out for offering more than just jacks. They bring local access, tested quality, and hands-on support from people who know their field.

1. Quick Access from Local Stock

Unlike suppliers who rely on overseas shipments, Orione maintains ready inventory in the UAE. So when teams need to buy pancake jack UAE, they don’t have to wait for weeks. Quick dispatch from within the country helps project schedules stay on track, especially during emergency maintenance or last-minute changes.

2. Each Unit Is Tested Before Dispatch

Every jack undergoes multiple checks; stroke accuracy, pressure response, and sealing integrity. Orione doesn’t just ship gear off the shelf. They include detailed test certificates, load data, and safety notes. Contractors get full transparency before the jack even arrives on-site.

3. Support That Goes Beyond Sales

The support team at Orione includes people who’ve actually handled jacks on-site. So when customers have doubts about tonnage, stroke, or pump pairing, they don’t get generic replies. That kind of help is rare, and it shows why many UAE teams come back to Orione.

Download Datasheet – Threaded Ram Pancake Jack

Orione makes it easy for engineers, supervisors, and purchase teams to get hands-on with the numbers. The downloadable hydraulic jack datasheet UAE gives everything in black and white.

1. Detailed Load Charts

Every datasheet includes tonnage vs. stroke graphs so buyers know exactly what each jack can handle under load. This helps avoid guesswork during planning and lets engineers match models to their site demands without delays.

2. Dimensional Drawings

Precise line diagrams are included with actual measurements. It is covering collapsed height, extended height, and cylinder base diameters. It gives layout teams confidence when calculating clearances in confined spaces.

3. Thread Specs & Lock Nut Data

A lot of people miss this, but the datasheet also includes thread pitch, thread length, and lock nut tolerances. For those needing a pancake jack PDF with fastening compatibility, this saves hours during equipment pairing.

4. Material and Surface Treatment Info

The PDF mentions steel grade, protective coatings, and plunger finishes. This makes a big difference when jacks are being used in coastal or dusty zones across the UAE.

FAQs

1. What makes pancake jacks different from regular hydraulic cylinders?

Pancake jacks are designed for areas where height is a big limitation. Their flat bodies let them slide under components with as little as 30–50 mm clearance. Despite their low profile, they still pack solid lifting power. This makes them a good fit for base-plate adjustments, millwright work, or confined site lifts.

2. How does the lock nut feature help during lifting?

A lot of buyers ask about this. A lock nut hydraulic jack allows the user to support a load mechanically after lifting, without constant hydraulic pressure. This adds an extra safety layer during prolonged jobs. Once the load is raised, the threaded ram is locked in place like a built-in jack stand.

3. Are there different oil port types?

Yes, there are. Most pancake jacks come with 3/8" NPT or BSP oil ports, but some models include quick-connect couplers or custom-threaded adapters. It’s always good to double-check your pump’s compatibility before ordering.

4. What’s the correct way to store a pancake jack?

Storage in hot and humid regions like the UAE calls for a little attention. Technicians often apply a thin coat of rust-preventive oil to the exposed plunger, then store the unit in a dry cabinet or toolbox. Leaving it exposed to air or direct sun may dry out seals faster.

5. Can users lift the jack to full stroke under max load?

This depends on the model. The max load rating usually applies to full stroke, but if you're working close to the upper limit regularly, it’s better to check the manufacturer’s flat jack safety guide. Some models include internal stops to prevent over-extension, but not all.

Request a Quote – Pancake Jack Threaded Ram UAE

Need a hydraulic jack quote in UAE without the back-and-forth? Orione Hydropower makes it easy. If you're looking to buy pancake jack in UAE, just drop a quick request—no chasing, no confusion. Someone from their team will get in touch with the exact info you want.

• Clear pricing based on the jack size and tonnage
• Drawings and port specs included (so there’s no guesswork)
• Delivery timelines across UAE
• Quick help if you’re unsure which model fits your setup

Want answers without delays? Just send a quote request, Orione’s got your back.

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PANCAKE JACKS - THREADED RAM

PANCAKE JACKS - THREADED RAM