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Hydraulic Power Packs Suppliers
Are looking for the best Hydraulic Power Packs Manufacturers and Suppliers? Youe are the right place.
In this article we learn about our Hydraulic Power Pack System Features, Advantages and more.
Continue reading further below.
Introduction
Hydraulic power devices have recently become an essential technology for many modern companies seeking to improve production efficiency. A self-contained power unit is a hydraulic power pack. A reservoir or tank hydraulic pump, a motor, gauges, and valves are all part of it. The device transfers power between two sites and provides the pressure needed to drive a hydraulic machine.
Hydraulic power packs are commonly used in a variety of industrial applications, such as manufacturing, construction, and material handling. They can provide power to hydraulic cylinders, motors, and other components, allowing machines to perform tasks such as lifting heavy loads, bending metal, and drilling through hard materials.
Max. Working Pressure 700 bar
Hydraulic Power Packs Specification
| Motor HP Three phase | Model | Flow Up to 150 bar (l / min.) | Flow above 150 bar (l / min.) | Filling Capacity (ltrs.) | Usable Oil (ltrs.) |
|---|---|---|---|---|---|
| 2 | OPU-2-20-HS | - | 1 | 20 | 12 |
| 2 | OPU-2-40-HD | 4.8 | 1 | 40 | 25 |
| 2 | OPU-2-40-PD | 4.8 | 1 | 40 | 25 |
| 3 | OPU-3-40-HS | - | 1.5 | 40 | 25 |
| 3 | OPU-3-40-HD | 7.3 | 1.5 | 40 | 25 |
| 3 | OPU-3-40-PD | 7.3 | 1.5 | 40 | 25 |
| 5 | OPU-5-50-HS | - | 2.5 | 50 | 35 |
| 5 | OPU-5-50-HD | 12.3 | 2.5 | 50 | 35 |
| 5 | OPU-5-50-PD | 12.3 | 2.5 | 50 | 35 |
| 7.5 | OPU-7.5-80-HS | - | 3.7 | 80 | 55 |
| 7.5 | OPU-7.5-80-HD | 17.3 | 3.7 | 80 | 55 |
| 7.5 | OPU-7.5-80-PD | 17.3 | 3.7 | 80 | 55 |
| Capacity (ton) |
Capacity (kN) |
Stroke (mm) |
Model | Effective area (cm2) |
Oil cap. (cc) |
Closed height (mm) |
Wt. (Approx.) (kg) |
|---|---|---|---|---|---|---|---|
| 50 | 535 | 150 | ODTS 50-150 | 76.4 | 1146 | 340 | 38.5 |
| 50 | 535 | 300 | ODTS 50-300 | 76.4 | 2293 | 490 | 45.5 |
| 100 | 1126 | 150 | ODTS 100-150 | 160.8 | 2412 | 365 | 79.5 |
| 100 | 1126 | 300 | ODTS 100-300 | 160.8 | 4825 | 515 | 105 |
| 150 | 1644 | 150 | ODTS 150-150 | 234.8 | 3524 | 400 | 113.5 |
| 150 | 1644 | 300 | ODTS 150-300 | 234.8 | 7045 | 550 | 148 |
| 200 | 2227 | 150 | ODTS 200-150 | 318.1 | 4773 | 420 | 167.5 |
| 200 | 2227 | 300 | ODTS 200-300 | 318.1 | 9543 | 570 | 204.5 |
| 250 | 2639 | 150 | ODTS 250-150 | 377 | 5656 | 425 | 210.5 |
| 250 | 2639 | 300 | ODTS 250-300 | 377 | 11310 | 575 | 253.5 |
| 300 | 3223 | 150 | ODTS 300-150 | 460.4 | 6907 | 440 | 265.5 |
| 300 | 3223 | 300 | ODTS 300-300 | 460.4 | 13814 | 590 | 320.5 |
| 400 | 4502 | 150 | ODTS 400-150 | 643.2 | 9650 | 470 | 389.5 |
| 400 | 4502 | 300 | ODTS 400-300 | 643.2 | 19298 | 620 | 464 |
| 500 | 5438 | 150 | ODTS 500-150 | 776.8 | 11651 | 485 | 491 |
| 500 | 5438 | 300 | ODTS 500-300 | 776.8 | 23303 | 635 | 592 |
| 600 | 6460 | 150 | ODTS 600-150 | 922.8 | 13842 | 510 | 625 |
| 600 | 6460 | 300 | ODTS 600-300 | 922.8 | 27685 | 660 | 703 |
| 800 | 8576 | 150 | ODTS 800-150 | 1225.2 | 18380 | 550 | 975 |
| 800 | 8576 | 300 | ODTS 800-300 | 1225.2 | 36756 | 700 | 1048 |
| 1000 | 10842 | 150 | ODTS 1000-150 | 1548.8 | 23235 | 585 | 1160 |
| 1000 | 10842 | 300 | ODTS 1000-300 | 1548.8 | 46464 | 735 | 1354 |
Hydraulic Power Pack Description
A hydraulic power pack is a self-contained unit with a drive motor, hydraulic pump, and hydraulic fluid tank. The drive motor drives the hydraulic pump, which is connected to it via a shaft. The engine and pump are submerged in oil on the inside of the tank. The tank size, withdrawal, feed, and critical flow rates are configured based on the task and application. The dimensions of the consumers determine the extracted volume and., as a result, the overall fluid requirement in the hydraulic system.
A temperature rise of the fluid, in addition to potential leakages, must be considered here. At the minor diameter, the critical flow speed occurs. The pump is powered by an electric motor, which converts electrical energy into hydraulic energy. It is also known as hydraulic pressure generation, and a flow rate is provided. It is used for drive-in machines thanks to the use of connections.
Additional components can be installed directly on the power pack: Sensor technology, Valves, Filter, Oil cooler, and Pressure-limiting valve.
Based on their design, there are three types of hydraulic power packs:
The oil-immersed hydraulic power packs directly integrate the electric drive into the tank. It enables the power pack to have minimal exterior dimensions. The lost heat from the motor is transferred to the oil because the electric industry is in hydraulic oil. If the switch-on time is too long, the oil temperature may be unacceptably high. In this compact hydraulic power pack scenario, the electric drive is still flange-mounted on the outside of the tank.
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Features of a Hydraulic Power Packs
A hydraulic power pack maintains the following vital features to help the industry.
Advantages of Hydraulic Power Packs
Hydraulic power packs offer several advantages in industrial applications, including:
High Power Density: Hydraulic power packs can generate a high amount of power relative to their size and weight, making them ideal for applications that require a high amount of force in a compact package.
Precise Control: Hydraulic systems offer precise control over the motion and force of hydraulic components, which is important in many industrial applications. The use of control valves and other components allows for fine-tuning of the hydraulic system to achieve the desired performance.
High Reliability: Hydraulic systems are known for their reliability and longevity. With proper maintenance, hydraulic power packs can provide many years of trouble-free operation.
High Efficiency: Hydraulic power packs can be highly efficient, with energy losses kept to a minimum through the use of efficient hydraulic components and the recycling of fluid through the system.
Versatility: Hydraulic power packs can be used to power a wide range of hydraulic equipment, including hydraulic cylinders, motors, and valves, making them versatile and useful in a variety of industrial applications.
Safety: Hydraulic systems are often safer to use than other types of mechanical systems because they are less likely to produce sparks, and because the hydraulic fluid used is non-flammable and non-explosive.
Overall, hydraulic power packs offer several advantages in terms of performance, reliability, efficiency, and safety, making them a popular choice for powering hydraulic equipment in a variety of industrial applications.
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We also offer Hydraulic Power Packs in Chennai, Coimbatore, Madurai, Tiruchirappalli, Tiruppur, Salem, Erode, Tirunelveli, Vellore, Thoothukkudi, Dindigul, Thanjavur, Ranippettai, Sivakasi, Karur, Udhagamandalam, Hosur, Nagercoil, Kanchipuram, Kumarapalayam, Neyveli, Cuddalore, Kumbakonam, Tiruvannamalai.
Hydraulic Power Packs Types
While hydraulic power packs are a type of hydraulic equipment used to generate hydraulic pressure and flow, hydraulic cylinders and hydrostatic drives are different types of hydraulic equipment used in different ways. Here's an overview of each type of equipment:
Hydraulic Power Packs: Hydraulic power packs are standalone units that generate hydraulic pressure and flow using an electric motor, hydraulic pump, reservoir, and other components. They are used to power hydraulic equipment, such as hydraulic cylinders, motors, and valves, in a variety of industrial applications.
Hydraulic Cylinders: Hydraulic cylinders are devices that convert fluid power into linear motion. They are composed of a cylinder barrel, piston, and rod, and are powered by hydraulic fluid under pressure. Hydraulic cylinders are used in a wide range of applications, such as lifting, pushing, pulling, and controlling the motion of various industrial equipment.
Hydrostatic Drives: Hydrostatic drives are a type of hydraulic transmission used to transmit power between an engine and a driven component, such as a wheel or track. They use hydraulic pumps and motors to transmit power and are often used in heavy equipment, such as construction machinery and agricultural equipment.
Overall, while hydraulic power packs can be used in conjunction with hydraulic cylinders and hydrostatic drives, they are separate types of hydraulic equipment used in different ways to power various industrial applications.
Applications of a Hydraulic Power Pack
A hydraulic power pack is a device containing a motor, a gearbox, and a pump that operates under hydraulic pressure. The pressure is used to power various equipment such as excavators, bulldozers, and forklifts
A hydraulic power pack are used in the following applications:
Components of Hydraulic Power Packs
Hydraulic power packs are made up of several key components that work together to generate hydraulic pressure and flow. Here are the main components of a typical hydraulic power pack:
Electric Motor: The electric motor is the primary source of power for the hydraulic power pack. It drives the hydraulic pump, which generates the flow and pressure of the hydraulic fluid.
Hydraulic Pump: The hydraulic pump is responsible for generating the flow and pressure of the hydraulic fluid. There are several types of hydraulic pumps, including gear, vane, and piston pumps.
Reservoir: The reservoir holds the hydraulic fluid and provides a source of fluid for the hydraulic system. It also helps to dissipate heat generated by the hydraulic system.
Hydraulic Fluid: Hydraulic fluid is the medium used to transfer power to the hydraulic system. It is typically made of mineral oil, but other fluids such as water and synthetic oils can also be used.
Control Valves: Control valves are used to direct the flow of hydraulic fluid to different components in the hydraulic system. They can be manually operated or automated, depending on the application.
Filters: Filters are used to remove contaminants from the hydraulic fluid to prevent damage to the system and extend the life of the components.
Pressure Gauge: A pressure gauge is used to measure the pressure of the hydraulic fluid in the system.
Heat Exchanger: A heat exchanger is used to dissipate heat generated by the hydraulic system to prevent overheating and damage to the components.
Relief Valve: A relief valve is a safety feature that protects the system from overpressure. It is designed to open and relieve pressure in the system when the pressure exceeds a set limit.
Accumulator: An accumulator is a device that stores hydraulic fluid under pressure. It is used to maintain pressure in the system during periods of low demand and to supplement the pump during periods of high demand.
These components work together to provide the hydraulic pressure and flow required to power hydraulic cylinders, hydraulic motors, and other hydraulic components in a wide range of industrial applications.
How to use Hydraulic Power Packs?
Hydraulic power packs can be used in a variety of applications, such as operating hydraulic cylinders or hydraulic presses. Here's a brief overview of how to use hydraulic power packs for these two applications:
Hydraulic Cylinders
Hydraulic power packs can be used to power hydraulic cylinders, which are used to convert fluid power into linear motion. Here are the basic steps for using a hydraulic power pack with a hydraulic cylinder:
Hydraulic cylinders are used in a wide range of applications, such as lifting heavy loads, moving machinery, and controlling the motion of various industrial equipment.
Hydraulic Presses
Hydraulic power packs can also be used to power hydraulic presses, which are used for a variety of pressing, forming, and stamping applications. Here are the basic steps for using a hydraulic power pack with a hydraulic press:
Hydraulic presses are used in a variety of applications, such as metal forming, plastic molding, and assembly operations.
Orione Hydropower Industries We Serve
We have been supplying our equipment to all industries like:
Which types of hydraulic power packs do we offer?
Our Orione Hydropower specialists are competent and experienced in designing hydraulic power units. Our product designs complement the integrated modular valve system to fulfil various duties while maintaining peak performance.
Conclusion
In conclusion, hydraulic power packs are a critical component in many industrial applications. They generate hydraulic pressure and flow using an electric motor, hydraulic pump, reservoir, and other components, and are used to power a wide range of hydraulic equipment, such as hydraulic cylinders, motors, and valves.
Hydraulic power packs offer many advantages in terms of performance, reliability, efficiency, and safety. They have a high power density, offer precise control, are highly reliable, efficient, and versatile, and offer safe operation. These advantages make them a popular choice for powering hydraulic equipment in a variety of industrial applications, such as heavy-duty lifting, pushing, pulling, and controlling the motion of various industrial equipment.
Overall, the use of hydraulic power packs has revolutionized the way many industries operate, providing a reliable, efficient, and safe power source that can be used to power a wide range of hydraulic equipment in a variety of applications.
Why Choose Orione Hydropower?
Orione Hydropower has a solid reputation for supplying hydraulic equipment for construction, heavy engineering operations, shipbuilding, and other applications. We also supply hydraulic pumps to OEMs and railways, depending on your needs. Visit our website to learn more about our products.
Since its inception, Orione Hydropower has built a solid customer base by specializing in application solutions, timely delivery of hydraulic products, and sales service of hydraulic jacks, hydraulic systems, hydraulic power packs, and elements for almost all industries, including Machine Tools, Steel Plants, Cement Industries, Process Industries, Constructions, and OEM suppliers.
The organization's primary goal is to provide high-quality, dependable services to industries. The purpose of the product and creating cost-effective solutions that meet or exceed our customers' expectations are the focus of our thoughts and activities, not the product itself.
Orione Hydropower is one of the most reputable hydraulic power pack manufacturers, suppliers, exporters, and suppliers in Navi Mumbai, India. This hydraulic power pack is available throughout India and other nations. Please quote here if you have this product!
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